IBond5000 – Ball Wire Bonder

Manual Wire Bonders

The iBond5000-Ball is an advanced ball bonder used for process development, production, research, or added manufacturing support, iBond5000 provides the high yield and excellent repeatability needed for every wedge bonding application including Optoelectronic Modules, Hybrids/MCMs, Microwave Products, Discrete Devices/Lasers, Chip-on-Boards, Leads, Sensors, High Power Devices and much more.

The MPP iBond5000 series integrates the proven MWB mechanical design with an advanced graphic user interface.

iBond5000 main control board is based on Cortex A9 Dual-core CPU that runs at a speed of 1GHz, the operating system is Windows CE based and the system is controlled using a 7” 600X800 TFT touch screen.

The system enables you, the user, to save and load profiles; it comes with factory preconfigured profiles to ease usage
The MPP iBond5000 Wire Bonder series is based on the proven 4500 Series, the market leader for nearly a decade.

Highlights:

  • Overall solution – machine, tools, application development, service
  • Silver, Gold and Platinum service plans
  • Trade-in options & Rental options
  • 24/7 Online Technical support
  • Customized wire bonding profiles
  • High yield and excellent repeatability for every bonding application including: Optoelectronic Modules, Hybrids/MCMs, Microwave Products, Chip-on-Boards and more.
  • Adjustable work holder height for added flexibility
  • Bonds Gold, Copper and Platinum-Iridium wires

Specifications

iBond5000-Wedge Technical Specifications

• Ball-wedge bonding capability
• Wire feed angle 90 degrees, vertical feed
Gold Wire Diameter• Ball bonding and wedge bonding
– 0.7 mil to 3.0 mil diameter
– 17 micron to 75 micron diameter
• Copper Wire
– 0.7mil to 2mil
-17 micron to 50 micron
Spool Size• Ball bonding 2” x 1” double flange spool
Bonding Tool Specification• Ball bonding capillary lengths
– 0.375”
– 0.437”
– 0.625”

Machine Specifications
XY Table

Bonding Area135 mm x 135 mm (5.3” x 5.3”
Throat Depth143 mm (5.6”)
Gross Table Motion140 mm (5.5”)
Fine Table Motion14 mm (0.55”)
 Mouse Ratio 6:1 (Choose Mouse Type)• Left side mouse with right side manual ‘Z’ lever.
– Recommend optional ‘Portable Dials Kit’
– Locates critical dials on right side
– For operator comfort (Search 1st , Search 2nd , Loop and Tail)
– Right side mouse with left side manual ‘Z’ lever
– Right side mouse with integrated manual ‘Z’ lever
Motorized Y• Stepback up to 4 mm (160 mil)
• Reverse up to 0.25 mm (10 mil)
• Kink height up to 0.5 mm (20 mil
Z Axis ControlDC Servo with closed loop tachometer
feedback
Z Axis Travel• 0.500” (12.5 mm) ‘Z’ travel
• Increased travel range
• Full range of control with the ‘Z’ motor
Ultrasonic System• High Q 60kHz K&S transducer
• Phase Lock Loop self-tuning ultrasonic generator

Parameters

Low Ultrasonic Power1.3 watts
High Ultrasonic Power2.5 watts
Bond Time (Selectable range)• 10-100 milliseconds
• 10-1000 milliseconds
Bond Force (Static force adjust)• 10-250 grams (requires added weights >80 grams)
• No springs
• Bond Force Coil Range –
• Added 3-80 grams (depends on Force parameter setting)
• Separate 1st bond and 2nd bond parameters
• No springs
Wire Termination• Programmable tail pull for ball bonding
Temperature Controller• Built-in
• Range up to 250 o C, +/- 5 oC
Facility Requirements• Electrical: 100 – 240V, 50 / 60Hz
• Dimensions in mm: 680 (27”) W x 700 (27.5”) D x 530 (21”) H
• Weight in kg: Shipping: 55 (122 lb), Net: 31 (69 lb)
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